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Condensate Recovery Systems

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Condensate Recovery Systems

Sahyadri Industrial Traders proudly presents our innovative solution: Condensate Recovery Systems. As trusted suppliers, exporters, and distributors, we bring you a cutting-edge alternative to conventional electric pumps, specifically designed to address the challenges posed by hot condensate pumping.Our Condensate Recovery Systems not only revolutionize the way you manage condensate but also contribute to increased operational efficiency, reduced downtime, and enhanced cost savings.

Our Condensate Recovery Systems offer a complete non-electric approach that efficiently elevates condensate to the boiler feed-water tank, employing minimal amounts of motive steam or air. One of its standout features is its intrinsic safety, making it an ideal choice for deployment in hazardous environments where electrical connections are not feasible. This characteristic ensures that your operations can run smoothly without compromising on safety standards. Furthermore, the system is remarkably versatile, functioning seamlessly even in remote locations where conventional electric supply may be scarce or unavailable.

Condensate Recovery Systems is an excellent alternative to standard electric pumps which are not suitable for pumping hot condensate. It is a complete non-electric solution designed to lift condensate to the boiler feed-water tank, using small quantities of motive steam/air.

Features:-

  • Intrinsically safe for use in hazardous areas since there are no electric connections •Works in remote areas where electric supply is not available
  • Not prone to wasteful leaks as there are no rotating parts with mechanical seals •All stainless steel internals give excellent corrosion resistance for long trouble-free service
  • Exceptionally low cost of operation and maintenance
  • Sizes: 1”x1”, 1.1/2”x1.1/2”, 2”x2”, 3”x 2”, 4”x4”

End Connection:-

  • Flanged #150, #300 as per ASME B16.5
  • Screwed (NPT/BSPT/BSP)

Advantages of our Condensate Recovery Systems:

  • The system is free from electric connections, rendering it intrinsically safe for use in hazardous areas, ensuring operational excellence without compromising safety.
  • Operating efficiently in remote locations with limited or no electric supply, the system offers adaptability that traditional electric pumps lack.
  • With no rotating parts and mechanical seals, the system minimizes leaks, conserving resources and preventing wastefulness.
  • The utilization of all stainless-steel internals guarantees exceptional corrosion resistance, leading to extended trouble-free service life.
  • Experience remarkably low operating costs and maintenance expenses, making the system an economically viable choice for your business.

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Technical Specifications

Body Material Cast Carbon Steel / Stainless Steel / Alloy Steel
Standards Compliance IBR Certified / API 600 / ASME B16.34
Pressure Rating Class 150 / 300 / 600 / 900
Size Range 1/2" to 24" (15mm to 600mm)
End Connections Flanged End / Butt-Weld / Socket Weld

Quality Standards

Material Testing

All valves undergo chemical and physical testing to ensure they withstand high-pressure industrial environments.

IBR Compliance

We provide Indian Boiler Regulation (IBR) certificates, essential for sugar and power factory steam lines.

Common Applications

Chemical Plants

Pharma Sector

Sugar Industry

Power Sector

Paper Mills

Technical & Compliance FAQ

IBR (Indian Boiler Regulation) certification is mandatory for any valve or steam component used in steam lines where the pressure exceeds 3.5 kg/cm². For sugar and power factories, we supply fully certified Zoloto and Audco IBR valves to ensure safety compliance.

For chemical plants, seal selection depends on the fluid's corrosivity. PTFE (Teflon) is common for general chemical resistance, while Viton or EPDM are used based on temperature and acidity. Our DelVal and KSB valve ranges offer various seat materials to match your specific plant requirements.

Reflex Level Gauges use high-strength borosilicate glass with internal grooves that create a clear "black and white" contrast between liquid and gas. This makes them much safer and easier to read in high-pressure boiler environments common in pharma and cement plants.

A PRDS ensures that steam is delivered at the precise pressure required for downstream equipment. By reducing high-pressure boiler steam to the exact process pressure, you minimize energy loss and protect sensitive machinery in food and paper factories.

Steam Traps, such as those from Pennant, automatically discharge condensate while preventing live steam from escaping. This prevents "Water Hammer" damage and significantly reduces fuel consumption in sugar factory and chemical plant boilers.

Looking for Bulk Quantities?

Sahyadri Industrial Traders provides competitive pricing for industrial projects in Daund & beyond.

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About us

Sahyadri Industrial Traders laid the foundation stone in 2011 by Mr. Hindurao R Pawar to offer an extensive range of products, including, industrial Valves, Sight Glass, Pressure Reducing Station, Reflex Level Gauge, Pennant Steam Trap and more. Mr. Pawar utilized his knowledge and visionary approach to understand the market and succeeded in keeping clients satisfied every time without fail.

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ASHIRWAD BLDG, near SBI BANK, Daund, Maharashtra 413801

Phone: +91 9096315239, +91 8010377242

Mail Us: sahyadri_group@yahoo.com

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